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The rope bundles are the main engine of the machine. The framework that holds
everything together is about 24 ft long, and 6 feet tall.
The Scutula (Hole
carriers) await their fate on a pile of rocks. The round donut was
found in this shape at a scrap yard and is 1 inch thick. The green
rectangular donut was torched out of some sort of factory floor
support, and is 3/4 inch thick. (Also from a scrap yard.) These
will become the major hole carriers for one torsion bundle. A
matching set will be used for the second bundle.
Oops, we cut the holes in two of our hole carriers a bit large last
year. Here Eric is adding a couple lbs of steel back onto the
inside edge of the scutula prior to the milling operations.
Unfortunately the 1" thick scutula pieces that we had scavenged from
the scrapyard turned out to be cast iron. This prevented us from welding up
our rope bundles properly. Rather than replace them (with all the necessary
machining tasks to the new pieces) we decided to bolt on some steel adapter
plates (auriculae) that can be welded to the stanchions. Here we are
drilling and tapping holes in the adapters plates to fasten them to the cast
iron scutula.
Fitting adapters between the regulae and the bottom scutulas of
the rope bundles. Here you can see the new adapter plates temporarily
bolted in place.
We've finally started welding together the rope bundles. Here Eric welds a
stanchion onto one of the 3/4" thick steel scutulas. Getting them to be
perpendicular was a bit of a challenge, as the next step required a perfect
fitting on a 6 inch by 10 inch area at the end of 6 feet.
Once the stanchions were welded to the steel scutula, we lifted that unit in
the air with Dave's engine crane. We had to get the stanchions to fit
perfectly onto the auriculae we built and bolted onto the cast iron
scutula.
Since it was impossible (with the tools we had on hand) to line up the
stanchions perfectly, we had to use a little persuasion to make them line
up as we deemed proper. Here Kevin measures as he and Dave contemplate
where the welds will go. You can see the car jack
spreading the two stanchions apart to better line up with the adapters
on our cast iron scutulas.
Huzzah! The rope bundles are complete! Dave and Kevin show off how they
can disguise themselves as a rope bundle. Our rope bundle will eventually
be about 11 inches in diameter, and almost 7 feet long.
Our rope arrived today! (10-25-2002). This is 1200 ft of 3/4" polypropylene
wrapped in the original shipping packaging.
The Thursday night before the chunk we started winding the
rope bundles. Here you can see that we used our pin holes to bolt the modiolii
onto the machine while we started winding. In addition, you can see the
small bits of chain welded to the end which we later used as hitching
points while winding the rope bundles.
Here Kevin is keeping tension on the existing winds of rope while Jeff sorts
out a tangle. The lines we wound in each rope bundle are 600ft long of 3/4 inch
thick polypropylene.
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Additional Pages for Mista Ballista
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Mista Ballista
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Mista Ballista is _Team Tormentum's_ *Torsion Division* competition catapult.
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Mista Ballista : Modiolus and Epizygis
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In 2008, Dave devised a new system for managing the torsion in Mista Ballista with his friends Karl Hamm and Kevin Cheney.
This represents a large investment in our machine in these custom parts.
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Mista Ballista : Bowstring
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The bowstring has been one of the most challenging pieces of our torsion engine. It is the last piece to get right, and has been the most likely part to fail in any given year.
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Mista Ballista : Rope Bundles
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The rope bundles are the main engine of the machine. The framework that holds
everything together is about 24 ft long, and 6 feet tall.
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Mista Ballista : 2005 Rope bundle Upgrade
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At the 2004 chunk the main stanchions for the torsion frames were bent by the impact of the arms.
You can see the animation of when this happened on the Mista Ballista Arms page.
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Mista Ballista : 2006 Rope Bundle Reconfiguration
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In 2005 we broke our fancy fiberglass arms. In 2006 we got the new carbon fiber arms
and video taped them in action in the summer at our 2006 History Chunk. This led us to discover how much they bounced around
the outer stanchions. We were getting multiple recoils after every shot, sometimes back at least 30 degrees. That was also just with 2000 lbs of pullback, which is much less than we expect to use in competition.
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Mista Ballista : Frame
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The framework for the Ballista had to be built strong enough to resist the pullback, and to hold up
the 2500 pounds we currently estimate of our engine. It must also push it up 16 feet in the air!
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Mista Ballista : Trailer
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One of our goals for the 2003 season is to acquire a dedicated trailer for Mista Ballista.
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Mista Ballista : Torsion
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Mista Ballista's engine operates on torsion from twisted rope bundles. One of the biggest challenges
of torsion for this machine has been adding the twist. An onager is pretty straight forward in that a large lever and gravity can be used. With our ballista, the direction of twist is sideways, so an alternate means of twisting is needed.
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Mista Ballista : Arms
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After the failure of our arms in 2007, a new tactic was needed. Dave contacted his friends Karl Hamm and Kevin Cheney about designing
and building a set of ballista arms out of aluminum. Aluminum was chosen for its strength and light weight.
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Mista Ballista : Deployment
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To travel to different chunkin' locations, we need to pack the system down onto our trailer.
Deploying from the folded up position is challenging and time consuming, taking a day and a half
at the 2002 chunk. This year at the 2003 Punkin Chunk, we were done in about 4 hours.
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Mista Ballista : Hydraulic and Electric Power
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Mista Ballista uses hydraulics for lifting the engine to a 45 degree angle for firing, and also for winding the cord bundles.
We also like having electricity on hand since Mr. B has a tendency to break, and need on-field repairs. This page describes
what we are using to power up the system.
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Mista Ballista : Mystery Parts
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All winter during 2003 we have been collecting the parts we need to accomplish our 2003 chunk goals.
Here are a bunch of pictures of these random parts. Can you guess what they are for?
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Mista Ballista : Modiolus and Epizygis 2007
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This page describes the Modiolus and Epizygis system we used from 2002 through 2007. In 2008 we developed
a new system for twisting up Mista Ballista.
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Mista Ballista : Torsion 2007
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All torsion catapults depend on twisting the rope bundles to create the engine to drive the catapult. Mista Ballista went through
many phases as we attempted to add more power every year to our throw. This page describes the obsolete systems
we'd used in the past.
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Mista Ballista : Arms 2006 - 2007
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This page describes the construction of our dearly departed Carbon Fiber composite arms. We miss them.
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Mista Ballista : Failed Arms
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Building an arm for a torsion machine this large has proven to be very challenging.
Based on the experiences of our competitors, who also keep breaking arms, we find that
we are not alone in this dilemma.
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