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We built the Pumpkin Putter in 2000.
After critical failure during last years 2000 punkin chunk
we decided that the putter needed an upgrade for the 2001 punkin chunk. This
page describes our upgrade path. Our longer term goal is to build
Mista Ballista, using the putter as
an interim machine.
Big problems included a weak trigger mechanism, run out on the fulcrum
and jack shaft, too much wind resistance, and deadness while pedaling.
The upgrade plan was to fix these items.
One of our big problems last year was too much runout. The connection
between our fulcrum and the extension we welded was apparently not
very straight. Using Dave's lathe, we made a new coupler that would
keyway inside our fulcrum and jack shafts. This removed much of our
runout.
Next, we had to broach a slot inside our fulcrum and jack shaft. This
is done with a press, a broaching cutter, and a broaching arbor. In
this picture, the press is labeled, the fulcrum is the silver shaft at
the bottom. The arbor can be seen on top, with the cutter being
pressed down into the shaft. Cohort Jeff then let us use his milling
machine to cut a matching keyway into the coupler (above)
Once a slot is broached in the shaft, a key is then added to lock
the keyways in the fulcrum and side coupler to make them spin
together. This also allows us to adjust the chain location by sliding
the plug in and out along the key.
After fixing those shafts, and updating the attachment of the jack
shaft, we assembled the machine. Here is Dave attaching the fulcrum
to the top of the machine.
The jack shaft is now housed in a metal frame which is bolted to the
machine directly. Last Year the jack
shaft was on a separate platform. When someone pedaled hard, the
platform the bike was on would be lifted into the air, causing
deadness in the pedaling stroke. This time everything will be clamped
together, with bracing in line with all chain pulls.
Unfortunately, the stands the bearings are on flexed outward, so
that needed to be fixed.
Trevor decides he wants to help.
Eric welds additional braces to the back side of the jack shaft. This
is to counteract the flexing of the bearing stands. Despite this,
some small flex remains, but we decided that enough was enough.
Here I'm using a Craftsman gassless MIG. It's the smallest and
least expensive MIG at Sears. It has several limitations, but I
haven't broken a weld yet.
Kevin installs the upgraded Jack Shaft box into the machine. Unlike
last year, the pedal chain ring will directly power the jack shaft.
As such, the derailleur for the free wheel was moved and attached to
the jack shaft box, and the shifter cable was extended.
Roger does run time modification to make room for the derailleur.
When shifting to the large gears, it rubbed one edge of the bottom of
the Jack Shaft box.
Roger attaches the arms to the fulcrum. You can see the stays are now
attached part way up the arm. Half chain-links scavenged from Home
Depot were welded onto the sides to do this. The stays were suspect
of wind resistance last year, and pulling them closer to the fulcrum
reduced that problem.
Roger adjusts our new trigger actuator near the fulcrum. Tuning the
trigger to release the pumpkin for a proper 45 degree angle upward
proved to be challenging.
Our new pumpkin pouch is truly a work of art and overreaching
engineering enthusiasm. A basket ball was cut in half to provide a
stiff shell to hold the pumpkin. A spring from an old stove was
attached to the two angled cables which go toward the top of the image
from the sides of the pouch. On top of the pouch, is a bar-lock using
a similar technique to vice-grips. In this picture, a bit of pink
nylon line is tied to the bar-lock central hinge. Pulling this line
cause the bar-lock to open, and allowed the spring to pull the pouch
completely open with great rapidity. This pouch was designed to
overcome problems of the pumpkin getting tangled in the pouch which
was a problem last year.
A pumpkin toss without the bicycle lands us a few feet in from the
machine proving basic parts of the system were working. Later this
night, the bicycle was hooked up and water jugs were thrown out to the
center of the street.
See more of the putter in 2001 at the
2001 Butsi Hurl and the 2001 Punkin Chunk pages.
Here is a video of the the 'Putter in action.
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The putter flings 70 ft. in Busti 2001
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Video: MPEG
Size : 696324
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Putter launches a pumpkin at Chunk 2001
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Video: MPEG
Size : 727044
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Close up of a putter launch at Chunk 2001
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Video: MPEG
Size : 806916
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Additional Pages for Pumpkin Putter
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Pumpkin Putter
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In 2000 we decided to take a two prong attack to our siege craft. We
simultaneously started building both a gigantic Ballista, and
a centripetal human powered machine.
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Pumpkin Putter: Construction
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In 2000 we decided to take a two prong attack to our siege craft. We
simultaneously started building both the gigantic Mista Ballista, and
a centripetal human powered machine. The centripetal machine was used
in the 2000 punkin chunk and the ballista will be our long term
machine.
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Pumpkin Putter : 2001 Enhancements
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We built the Pumpkin Putter in 2000.
After critical failure during last years 2000 punkin chunk
we decided that the putter needed an upgrade for the 2001 punkin chunk. This
page describes our upgrade path. Our longer term goal is to build
Mista Ballista, using the putter as
an interim machine.
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Pumpkin Putter : 2004 Enhancements
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In 2004, Team Tormentum got a call from Don Young of the "Junkyard Spinner" team with
an interest in creating a "Human Powered Centripetal" division. Junkyard spinner was
lonely since we had retired the 'putter in preference to Mista Ballista. There was
a plan for a second spinning machine. All they needed was one more to make a new
division at the World Championship Punkin Chunk. (Notice the picture on the lower right
on the front page of that web site.)
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